New Vault Needed?

Brand-new Vault Needed?

When constructing a burial container for a bank, jewelry expert, sensitive records storage area, or high-value selection, there are two essential approaches: modular and cast-in-place.

Traditional vault panels vault design relies on cast-in-place methods, where ready-mixed concrete is taken in trucks in addition to poured into forms that have been constructed on the job site.

Modular vaults are built with precast concrete panels, using lightweight, transportable types specially designed for safe, vault applications.

With over 35 years experience providing excessive security vaults around the globe, the engineering power team has identified 7 specific areas ın which modular vaults prove themselves superior to traditional cast-in-place technology.

1 . Time and Job Efficiency

When using old-style cast-in-place methods, extensive forms must be built to accept the asphalt pour. This recreation requires significant time frame on-site and leaves behind a big foot-print, interpretation access by various trades to the burial container area of the facility is usually naturally limited.

Concrete Pour into FormsIn our experience, it will take a week to prepare your vault form at site and an additional week or two for the pour to get completed.

In contrast, modular vault panels are made to spec at the manufacturing plant, then shipped together with installed on-site. That is done in a way more expedient time frame when compared to possible with form builds, pours, along with form removal subsequent to hardening. Upon delivery, modular panels can be welded into position with our crew working entirely from inside the burial container space, causing little or no disruption to work underneath way outside the container.

All this means this vault area can be open to work as a result of other trades from more times and additionally for a longer interval than is possible by means of cast-in-place.

2 . Potency of Materials

Your engineers have found that modular panels bank vault room can be formed with a definite strength well over 10, 000 psi*, which means under compression our panels can endure a load of finished 10, 000 lbs. for every square " of surface area. To get vaults cast by using traditional concrete pours, a psi of 4, 000 kilograms. is considered very strong.

A lot more astounding, our UL rated Class 1 panel is only 3 inches thick, roughly the same as 12 inches of cast-in-place concrete!

3. Accuracy of Reinforcements

When a form is constructed for a definite pour, reinforcing all steel metal must be carefully set inside the form, which regularly means maneuvering in addition to placing reinforcement towards 10-foot-high, narrow, shadowy spaces. The environment itself provides natural opportunities for error, and error in container construction means lowered security.

In modular vault construction, a panels are throw lying flat, allowing for perfect access along with optical review like every layer is normally poured. In contrast to cast-in-place, we guarantee which reinforcement spacing is proper and ideal for every panel.

five. Service Penetrations

Like with any storage and also workspace, vaults demand electricity, heating and cooling, together with security electronics. A lot of these services penetrate the vault walls, providing a natural security some weakness at the point associated with entry. With cast-in-place vaults, those penetrations are "straight because of. " Take away the HEATING AND AIR CONDITIONING, for example , and you usually are essentially looking via the hole in the container wall.

Modular vaults allow us to produce added security when service penetrations come about. At International Container, we've developed ingredients that allow you and me to engineer cancel out service connections. You can not see or cross your hand with the service openings in our modular vaults. This really one more way that will modular vault build beats cast-in-place!

5. Ceiling Construction

Capping any vault which includes a secure ceiling is about the most challenging features of construction. With customary cast-in-place, the rooms must be poured along with allowed to harden. Than the ceiling forms will have to be placed and the similar time-consuming process begins again.

In modular construction, there are not merely one but two massive advantages when it comes to ceiling placement. First, fly panels are sent simultaneously with selection panels, allowing for the total assembly process to help flow smoothly and additionally without interruption. 2nd, the weight load from modular ceiling heating elements is around half that of traditional manufacturing, while providing nonetheless strength and protection benefits offered by modular wall panels.

6. Flexibility of Construct

With cast-in-place, should the forms go up as well as the concrete pour will begin, any opportunity for modify is almost nonexistent. By using modular development, you have got up until the heating elements are in production to cope with last minute design difficulties. Even then, an alteration during panel manufacture, while certainly attaching expense, is nowhere near the problem of tearing apart documents and poured surfaces at a cast-in-place worksite.

Modular development provides even more flexible possibilities, as a build working with panels can be increased in size at a later date, or maybe partially deconstructed in addition to shrunk in size.

7. A Depreciable Tool

Unlike the lasting construction of cast-in-place, modular vaults are considered a depreciable house. After all, a modular vault can be disassembled (from the inside) and rebuilt in a new location and even sold to another online business.

When you consider the cost, flexibility, ease of construction, in addition to superior security functioning of modular vaults, the traditional technique of building forms and ready concrete seems altogether outmoded.